A Guide to Paper-Based Packaging Formats

A Guide to Paper-Based Packaging Formats

Jan 28, 2025

Paper-based packaging is available in a range of structures, sizes and finishes. Below, we introduce boxes, rigid mailers and padded envelopes, with practical features to compare for your shipments.

1. Cross Carton Shipping Boxes

Our cross carton boxes made from cardboard provide exceptional strength and versatility:

Cross design: Perfect for securing narrow or rectangular items like books, artwork, documents, and magazines.

Made from cardboard: Provides a structured pack for storing and sending products.

Paper-based: A surface suited to labels and printed dispatch information.

These boxes provide a structured format for protecting and presenting products.

2. Cardboard Shipping Boxes with Flaps

When you need extra resistance for your shipments:

Single-wall cardboard: Provides robust support for handling and stacking during transit.

Easy assembly: Speeds up order preparation and improves warehouse efficiency.

Secure protection: The flap design helps keep items enclosed and well-protected.

Made from cardboard, these boxes offer a choice of sizes for packing and dispatch.

3. Manila Envelopes (Flute F)

Our manila envelopes crafted from cardboard (Flute F) are an excellent solution for shipping flat items:

Flute F layer: Ensures high rigidity and protection against bending.

Secure shipping: Ideal for documents or slim products that need robust yet lightweight packaging.

Cardboard construction: Provides a firm structure for flat items.

Choose a size that holds the contents securely and provides the protection they need.

4. Padded Envelopes - Honeycomb

A popular alternative to plastic mailers are our padded paper envelopes with Honeycomb technology:

Paper construction: A paper-based mailer format for parcel dispatch.

Honeycomb interior (protection level: 5/5): The honeycomb structure provides superior cushioning for delicate items.

Structured cushioning: The honeycomb layer helps support the contents during handling.

Compare the mailer’s dimensions and cushioning with the requirements of the products you send.

5. Padded Envelopes - ECOMLR

For those seeking excellent cushioning in a paper-based mailer:

Paper foam interior (protection level: 4/5): Safeguards fragile items against shocks and impacts.

Paper-based format: Combines an outer mailer with internal cushioning.

Pack selection: Check the size and cushioning against the item’s protection needs.

A padded format to consider when comparing protection and pack size.

6. Padded Envelopes - Flutelope

If you need moderate protection in a padded envelope, Flutelope is a great choice:

White corrugated paper interior (protection level: 3/5): Ideal for lighter, less fragile items.

Paper-based format: A mailer with a corrugated paper interior.

Paper-based packaging: A format that combines an outer envelope with internal cushioning.

Perfect for everyday shipping needs that demand a reliable option.

Why Choose Paper-Based Packaging?

1. Format Choices: Compare boxes, rigid mailers and padded envelopes for different dispatch needs.

2. Size Choices: Select dimensions that suit your products and protective fill.

3. Presentation: Choose finishes and printed details that work with your branding.

4. Product Information: Check specifications and intended uses before selecting packaging.

Conclusion

Selecting packaging starts with the product’s dimensions, weight and protection needs. Compare formats and test a sample parcel before changing your regular packing method.

Explore our range of cardboard boxes and paper-based padded envelopes to compare structures, cushioning and sizes for your dispatch requirements.

Contact our team for help finding a packaging format for your products.



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